DCS-25K-H10 Ultra-High-Speed Bagging System
DCS-25K-H10 Ultra-High-Speed Semi-Automatic Packing System
Achieve unprecedented production speed with the DCS-25K-H10, a system engineered for high-volume industrial operations. It is the definitive solution for packaging granular materials like rice, seeds, beans, and sugar.
Featuring an innovative dual-feeding and dual-measuring mechanism, this machine can reach speeds of up to 1400 bags per hour, dramatically increasing output and setting a new standard for efficiency in the 5-25 kg packing range.
Model: DCS-25K-H10
Capacity: 900-1400 bags/hour
Core Technology: Dual-Feeding & Dual-Measuring Mechanism
Key Advantages
Unrivaled Packing Speed
The core of the machine is its double-feeding and double high-speed measuring mechanism, which enables continuous packing at up to 1400 bags/hour, vastly increasing your plant's output.
Intuitive & Smart Operation
A large Omron touch screen provides centralized control. Features one-key switching of packing specifications and memory functions for automatic conveyor height adjustment, simplifying changeovers.
Streamlined Integrated System
The weighing scale and conveyor are integrated into one body for stable, reliable operation. The design is optimized to prevent material residue, ensuring clean operation.
Modular & Flexible Design
Optionally add a folding machine. The sewing head can be moved laterally, making it easy to operate the line with or without the folder. Includes auto thread cutting and oil feeding.
Technical Specifications
| Model | DCS-25K-H10 |
| Packing Range | 5 - 25 kg per bag |
| Packing Speed | 900 - 1400 bags/hour |
| Accuracy Grade | Class X(0.5) |
| Resolution (Index Value) | 2 g |
| Power Supply & Consumption | 4N-AC 380V, 50Hz, 1.1 KW |
| Air Supply & Consumption | 0.5~0.6 MPa, 13 m³/h |
| Dimensions (L×W×H) | 2800 mm × 1050 mm × 3200 mm (including integrated silo) |
Main Component Configuration
| Component | Brand / Supplier |
| Touch Screen Controller | Omron (Japan) |
| Sewing Machine Head | Toyota (Japan) |
| Load Cell Sensor | ZEMIC / Keli |
| Low-Voltage Electricals | Schneider (France) |
| Pneumatic Components | Airtac (Taiwan) |
Application Scenarios
1
Large-Scale Rice Milling
The ultimate high-speed rice packing machine for large mills requiring rapid packaging of 5 kg, 10 kg, or 25 kg bags to meet market demand.
2
Grain & Commodity Trading
Ideal for commodity producers packaging high volumes of wheat, soybeans, corn, and beans for commercial distribution.
3
High-Volume Feed & Seed
Dramatically speeds up the packaging process for animal feed pellets and various types of crop seeds.
4
Bulk Ingredient Supply
Efficiently bag bulk ingredients like sugar, salt, and food additives for supply to other food manufacturing plants.
In-Depth Details
Operational Workflow
This semi-automatic system is designed for maximum throughput with minimal operator intervention. The operator's main task is to place an empty bag on the filling spout. The machine then automatically clamps the bag and initiates the high-speed weighing and filling cycle. The dual mechanism ensures a continuous flow. As the filled bag is released onto the integrated conveyor, it is transported to the sewing station. The automated sewing head stitches the bag closed, cuts the thread, and the finished package continues down the line, ready for palletizing.
Quality & Engineering Excellence
The DCS-25K-H10 is built to last in demanding industrial environments. We use premium raw materials and a robust frame construction. All parts that come into contact with your product are made from hygienic, food-grade stainless steel. Our commitment to engineering excellence is reflected in the seamless integration of world-class components. Before shipment, every machine undergoes a rigorous quality control process, including multi-hour endurance testing and accuracy calibration, to ensure it delivers peak performance from day one.
Unmatched Service & Support
Pre-Sales Technical Consultation: Our experts will discuss your production environment, material characteristics, and output goals to provide a tailored solution that maximizes your ROI.
After-Sales Support & Training: We provide detailed operation manuals, instructional videos, and remote technical support from our engineers. We ensure your team is fully trained to operate and maintain the equipment effectively.
Spare Parts & Maintenance: We maintain a full inventory of critical components, ensuring rapid delivery to minimize any potential downtime. We also offer preventive maintenance guidance to prolong the machine's lifespan.
Future-Ready Connectivity: The system comes standard with a reserved RS232/485 serial port, allowing for easy data communication and integration with your facility's central management system.
Frequently Asked Questions (FAQ)
Q1: What is the primary benefit of the "double-feeding and double-measuring" mechanism?
A: This advanced design allows the machine to perform two operations at once: it weighs the material for the *next* bag while the *current* bag is being filled. This parallel processing eliminates the weighing delay found in standard machines, enabling a much higher packing speed.
Q2: How complex is it to switch between different bag weights, for example from 10 kg to 25 kg?
A: It's incredibly simple. Using the touch screen controller, you can select pre-saved recipes or manually enter the new target weight. The "one-key switch" function and automatic conveyor height adjustment make the changeover process fast and efficient.
Q3: Is the folding machine necessary for operation?
A: No, the folding machine is an optional module for creating a cleaner, more secure top seal, which is often preferred for retail products. The system can operate perfectly with the standard automatic sewing machine alone. The sewing head's lateral movement makes it easy to bypass the folder when not needed.
