High-Speed Dual-Hopper Packaging System for Grains & Granulars - Model DCS-50S
DCS-50S High-Throughput Rice & Grain Packaging System
Engineered for large-scale production, this system features a dual-hopper design to achieve exceptional speeds of up to 600 bags/hour. It provides a complete solution for the high-speed weighing and bagging of granular materials.
Built with globally recognized components and stainless steel contact parts, the DCS-50S delivers an unmatched combination of speed, accuracy, and industrial-grade reliability.
Model: DCS-50S
Peak Throughput: 500 - 600 bags/hour
Weighing Range: 20 - 50 kg
Product Highlights
Exceptional Throughput
The dual-hopper design weighs two bags in parallel, boosting packing speeds to 500-600 bags/hour to maximize your output.
High-Precision Weighing
Maintains a superior accuracy grade of X(0.2) using high-quality ZEMIC load cells and an intelligent controller.
Industrial-Grade Reliability
Engineered for durability with core components from world-class suppliers like Schneider and Airtac.
Hygienic & Durable Construction
All parts that contact the material are made of stainless steel, making them resistant to corrosion and easy to clean.
Technical Specifications
| Model | DCS-50S |
| Weighing Range | 20 - 50 kg |
| Operation Speed | 500 - 600 bags/hour |
| Accuracy Grade | X(0.2) |
| Power Consumption | 4N-AC 380V 50Hz 1KW (Customizable) |
| Air Consumption | 0.4 - 0.6 MPa, ~1 m³/h |
| Installation Height | Approx. 3100 mm |
Main Configuration
| Component | Brand |
|---|---|
| Weighing Controller | Zhiyuanda |
| Load Cell | ZEMIC |
| Switching Power Supply | Meanwell (Taiwan) |
| Buttons | Schneider (France) |
| Pneumatic System (Cylinder, Solenoid Valve) | Airtac (Taiwan) |
Application Scenarios
1
Grain & Rice Milling
The ultimate solution for high-speed bagging of rice, wheat, corn, beans, and seeds for commercial distribution.
2
Sugar & Salt Production
Perfectly suited for accurately packaging bulk crystalline sugar, industrial salt, and similar food commodities.
3
Animal Feed & Agriculture
Ideal for the rapid packaging of animal feed pellets, grain-based supplements, and high-value seeds.
4
Industrial Materials & Pellets
Excellent for bagging free-flowing materials like plastic pellets, wood pellets, and non-corrosive minerals.
Detailed Information
Our Commitment to Quality Manufacturing
Verified Component Sourcing: We use components from global industry leaders. Every Schneider switch and ZEMIC load cell is verified for authenticity and performance.
Precision Assembly: Our technicians are experts in dual-hopper systems. Each machine is assembled and calibrated to ensure exceptional accuracy and speed.
High-Speed Endurance Test: Every DCS-50S undergoes a rigorous 48-hour continuous run test at high speed to guarantee reliability under demanding production schedules.
Final System Audit: A senior engineer performs a final audit, signing off on all mechanical, electrical, and safety systems before shipment.
Frequently Asked Questions (FAQ)
1. What is the operator's role in this system?
This is a semi-automatic system. The operator places empty bags onto the two filling spouts. The machine then automatically handles the bag clamping, high-speed filling, and release.
2. How does the dual-hopper system work to increase speed?
It works in parallel. While the first hopper is discharging a precisely weighed batch into a bag, the second hopper is simultaneously weighing the next batch. This smart workflow eliminates waiting time between bags.
3. Can the speed be adjusted for a single operator?
Yes. The machine's speed is fully adjustable via the control panel. It can be set to a comfortable pace for one operator or ramped up to its maximum throughput as needed.
4. What materials are the product contact parts made from?
All parts that come into direct contact with your material, such as rice or pellets, are made from high-quality stainless steel. This ensures hygiene, prevents corrosion, and makes cleaning easy.
