Complete End-of-Line Robotic Palletizing Solutions
Transform Your Operations with Fully Integrated Automation
We specialize in the design, supply, and installation of turnkey robotic palletizing solutions that automate your entire process, from final product packing to secure, ready-to-ship pallets. Our systems are engineered to maximize throughput, ensure consistent quality, reduce manual labor costs, and enhance workplace safety.
By integrating world-class robotics with robust machinery, we deliver a seamless and reliable end-of-line packaging and palletizing conveyor system tailored to your unique production needs.
Core System: High-Speed Packing, Conveying, Robotic Palletizing & Wrapping
Packing Capacity: ABB or Kawasaki
Key Solution Advantages
Complete End-to-End Automation
Our solution seamlessly integrates every stage: high-speed packing (PP bag or vacuumed pack), conveying, precise carton palletizer stacking, and finally, secure pallet wrapping.
High-Speed & Precision Performance
Capable of handling up to 1200 bags per hour, the industrial robot arm ensures flawless, repeatable stacking patterns for maximum pallet stability and density.
World-Class Robotic Technology
We utilize industry-leading robots from ABB or Kawasaki, renowned for their exceptional speed, reliability, and low maintenance requirements, ensuring maximum uptime.
Modular and Fully Customizable
Every system is modular and can be tailored to your specific product, bag or carton type, facility layout, and unique throughput requirements.
System Component Specifications
| System Component | Details and Specifications |
| Primary Packing Machine | Handles 2-10 kg packages; Supports PP bags and vacuumed packs; Capacity of 1000-1200 bags/hour. |
| Palletizing Conveyor System | Includes shaping, metering, and accumulation conveyors to properly stage bags or cartons for the robot. |
| Robotic Palletizer | 6-axis industrial robot (ABB or Kawasaki); Model selected based on payload, reach, and speed requirements. Equipped with a custom-designed gripper for your specific product. |
| Automatic Pallet Dispenser | Stores a stack of empty pallets and automatically feeds them into the palletizing cell as needed, enabling continuous operation. |
| Automatic Pallet Wrapping Machine | Integrated turntable or rotary arm stretch wrapper that automatically applies film to the finished pallet for load stability and protection. |
| Central Control Cabinet & Accessories | PLC-based control system with a user-friendly HMI touchscreen. Includes all necessary safety systems (fencing, light curtains, emergency stops) compliant with international standards. |
Ideal Industrial Applications
1
Food & Beverage
High-speed packing and palletizing of rice, flour, sugar, coffee beans, and other bagged food products.
2
Pet Food Industry
Ideal for efficiently palletizing large volumes of dry pet food bags with consistency and care.
3
Agriculture Sector
Automated handling of seeds, fertilizers, and other granular agricultural products in PP bags.
4
Logistics & Distribution Centers
High-volume case and carton palletizer operations for mixed or single-SKU pallet building.
Our Turnkey Project Commitment
From Concept to Commissioning
We manage the entire project lifecycle to provide you with a seamless experience and a guaranteed outcome. Our process includes:
1. In-depth Consultation: Analyzing your requirements, product characteristics, and facility space.
2. System Design & Engineering: Creating detailed 3D layouts and technical plans for your approval.
3. Manufacturing & Integration: Building the system and integrating all components from trusted partners.
4. Factory Acceptance Testing (FAT): Assembling and testing the full line at our facility before shipment.
5. On-Site Installation & Commissioning: Our expert engineers will install, connect, and optimize the system at your site.
6. Training & Handover: Comprehensive training for your operators and maintenance staff to ensure self-sufficiency.
Comprehensive After-Sales Support
Our relationship with you doesn't end at installation. We offer a robust after-sales program that includes a full system warranty, readily available spare parts for all key components, and lifetime technical support via phone, email, or remote diagnostics to keep your operations running smoothly.
Frequently Asked Questions (FAQ)
Q: What is the typical physical footprint for a complete line?
A: The footprint is fully customized to the components and your factory layout. After initial consultation, we provide a detailed layout drawing with exact dimensions for your planning and approval.
Q: Can the robot handle different product types or stacking patterns?
A: Absolutely. The system is programmed to handle multiple recipes. Switching between different product sizes or pallet patterns can be done quickly through the HMI touchscreen, making it ideal for flexible production environments.
Q: What safety features are included?
A: Operator safety is our top priority. All our robotic palletizing solutions are enclosed with safety fencing, access doors with interlock switches, and light curtains or area scanners at entry/exit points to comply with international safety regulations (e.g., ISO, RIA standards).
