Elite High-Throughput Automated Palletizing System
Maximum Throughput for Demanding Production Environments
Achieve peak operational efficiency with our elite automated palletizing system. We provide full supply and installation of this integrated solution, engineered for industries requiring maximum speed and reliability. This turnkey system handles the entire process, from high-speed packing to securely wrapped, shipment-ready pallets.
By synchronizing a state-of-the-art packing machine with a high-speed industrial robot, we deliver unmatched performance that minimizes labor, maximizes output, and guarantees perfectly formed pallets 24/7.
Package Type: 20-50 kg Woven PP Bags
Peak System Capacity: 1200 - 1400 bags/hour
Robotics Partners: ABB or Kawasaki High-Speed Models
Exceptional Performance Highlights
Unmatched System Throughput
Engineered for extreme speed, with a packing machine and synchronized robot capable of handling up to 1400 bags per hour to meet the highest production demands.
Fully Autonomous "Lights-Out" Operation
This fully integrated auto system manages everything: high-speed filling, conveying, pallet dispensing, robotic stacking, and final pallet stretch wrapping without manual intervention.
Precision High-Speed Robotics
Utilizes top-tier, high-speed robots from ABB or Kawasaki with optimized programming and multi-pick grippers to maintain pace with the packing line, ensuring flawless performance.
Heavy-Duty & Built to Last
All components, including the frame, conveyors, and grippers, are constructed with robust materials to withstand the rigors of continuous, high-speed operation with 50kg bags.
System Component Specifications
| Component | Description & Key Specifications |
| High-Speed Packing Machine | Specifically designed for 20-50kg woven PP bags. Optimized for a sustained throughput of 1200-1400 bags/hour. |
| Integrated Conveyor Network | Includes a bag kicker/flattener, grab-and-pass conveyor for staging, and full/empty pallet conveyors. Optional telescopic truck loading conveyor available. |
| High-Speed Palletizing Robot | High-speed 6-axis robot (ABB or Kawasaki) with a specialized multi-pick gripper, capable of handling 2-4 bags per cycle to match the packing speed. |
| Automatic Pallet Dispenser | Heavy-duty dispenser stores and feeds a continuous supply of empty pallets to the robot cell, ensuring uninterrupted production. |
| High-Speed Stretch Wrapper | Automatic rotary arm stretch wrapper designed to match the palletizing speed, applying consistent film tension for secure, stable loads. |
| Central Control Cabinet & Accessories | Houses the central PLC and robot controller. Includes an intuitive HMI for system control and diagnostics, plus a complete safety system with fencing and light curtains. |
Optimized for High-Volume Industries
1
Large-Scale Fertilizer Manufacturing
Perfectly suited for the demands of the NPK, urea, and other bulk fertilizer production lines.
2
Major Chemical & Polymer Plants
Handles high throughput of bagged PVC, PTA, resins, and other granular or powdered chemical products.
3
High-Volume Grain & Feed Mills
Keeps pace with continuous milling and processing operations for products like animal feed, flour, and salt.
4
Automated Building Material Lines
Rapidly palletizes heavy bags of dry-mix cement, plaster, and other construction materials.
Your End-to-End Automation Partner
A Full-Service Project Approach
We manage every phase of your project to guarantee a successful outcome. Our turnkey service includes in-depth technical consultation, custom system engineering with 3D layout design, quality manufacturing of all custom components, full system integration, and comprehensive Factory Acceptance Testing (FAT). Our commitment continues with professional on-site supply and installation, commissioning to peak performance, and detailed training for your entire team.
Reliable Lifetime Support
We provide a complete system warranty and maintain a strategic stock of critical spare parts to maximize your uptime. Our dedicated support team is available for lifetime technical assistance, including remote diagnostics and on-site service, ensuring your investment delivers value for years to come.
Frequently Asked Questions (FAQ)
Q: How does the system achieve a speed of 1400 bags/hour?
A: This speed is achieved through a combination of factors: a high-speed bagging machine, perfectly synchronized conveyors that never stop the product flow, and a high-speed robot equipped with a custom multi-pick gripper that can pick and place 2 to 4 bags simultaneously per cycle.
Q: Can this system be integrated with our Factory Management System (ERP/MES)?
A: Yes. The centralized PLC controller is designed for Industry 4.0 compatibility. It can be equipped with communication protocols like EtherNet/IP, PROFINET, or OPC-UA to exchange data with your existing plant-wide systems.
Q: What is the lead time for supply and installation of a complete automated palletizing system?
A: Lead time varies depending on customization and component availability, but typically ranges from 12-20 weeks from final design approval to on-site commissioning. We provide a detailed project timeline with every official proposal.
