Heavy-Duty Robotic Palletizing Solution for Bulk Bags
End-to-End Automation for Heavy Bag Handling
We deliver comprehensive, turnkey auto palletizer and robotic palletizing solutions designed to handle demanding, high-volume production of heavy bags. Our systems automate your entire end-of-line process, from the primary packing machine to the final, stretch-wrapped pallet, ready for shipment.
By integrating robust machinery with world-class industrial robots, we help you dramatically increase efficiency, improve workplace safety, and ensure perfectly consistent pallets every time.
Package Type: 20-50 kg Woven PP Bags
System Capacity: 300-480 bags/hour
Robotics: ABB or Kawasaki
Key System Capabilities
Robust Heavy-Duty Design
The entire line, from the packing machine to the conveyors and robot gripper, is engineered to reliably handle heavy 20-50kg bags, ensuring durability and long service life.
Seamless Turnkey Integration
Our solution combines all necessary equipment into one centrally controlled system for a smooth, "lights-out" operation from bagging to palletizing to wrapping.
Powered by World-Class Robotics
We integrate top-tier robots from ABB or Kawasaki, delivering industry-leading speed, precision, and reliability for 24/7 operation with minimal maintenance.
Expandable and Scalable
The modular design allows for future expansion. Add optional modules like an automatic truck loading conveyor to extend automation even further into your logistics chain.
System Component Overview
| Component | Description & Key Specifications |
| Primary Packing Machine | Heavy-duty bagger for 20-50kg woven PP bags. Semi-automatic or fully automatic options available. Capacity: 300-480 bags/hour. |
| Conveyor System | Includes bag flattener/shaper, pacing conveyor, and accumulation conveyor to properly present bags to the robot. Optional automated truck loading conveyor available. |
| Industrial Robot Palletizer | High-payload 6-axis robot (ABB or Kawasaki) with a custom-designed mechanical or vacuum gripper for secure handling of woven PP bags. |
| Automatic Pallet Dispenser | Holds a stack of up to 15 empty pallets and automatically positions a new one in the palletizing cell once a full pallet is complete. |
| Automatic Stretch Wrapper | Integrated turntable pallet wrapping machine automatically wraps the completed pallet load to ensure stability for transport and storage. |
| Centralized Control & Safety System | Unified PLC and HMI control cabinet for easy operation of the entire line. Enclosed with safety fencing, access interlocks, and light curtains for complete operator protection. |
Applications in Heavy Industries
1
Chemical & Fertilizer Plants
Ideal for palletizing large bags of granular fertilizers, chemical powders, salts, and PVC resins.
2
Building Material Production
Automated stacking of bagged cement, dry mortar mixes, sand, and other building aggregates.
3
Animal Feed & Grain Mills
Perfect for high-volume palletizing of animal feed, bulk grains, and other agricultural commodities in 20-50kg sacks.
4
Mining and Minerals
Safely and efficiently handle bags of processed minerals, coal, or other mined materials.
Our Turnkey Solution Commitment
Your Partner from Design to Production
We provide complete project management for our robotic palletizing solutions. Our process guarantees a system that meets your expectations: consultation and layout design, system manufacturing and integration, full line testing at our factory before shipping, professional on-site supply and installation, commissioning, and comprehensive training for your operations and maintenance teams.
Lasting Service and Support
Our partnership continues long after installation. We offer a full system warranty, a strategic inventory of spare parts, and responsive lifetime technical support to ensure your system operates at peak performance for years to come.
Frequently Asked Questions (FAQ)
Q: What is the return on investment (ROI) for such a system?
A: The ROI is significant. Major savings come from reduced manual labor costs (typically reassigning 2-3 workers per shift), elimination of repetitive strain injuries, increased throughput, and improved pallet quality leading to fewer shipping damages.
Q: How does the robot grip slippery or loose woven PP bags?
A: We design a custom end-of-arm tool (gripper) specifically for your bags. This is often a hybrid gripper that combines mechanical clamps to securely hold the bag from the sides and top, with support from below, ensuring a secure lift every time.
Q: How much space is required for a complete line?
A: The footprint varies depending on the final configuration. After our initial technical consultation, we will provide a detailed 2D and 3D layout drawing showing the exact space requirements for your facility.
