DCS-5S-3A High-Speed Small-Dose Bagging Machine
DCS-5S-3A High-Speed Granule Packing Machine for Retail Bags
Achieve unparalleled efficiency in small-dose packaging with the DCS-5V. This machine is engineered specifically for high-speed, precise weighing of granular materials like soybeans, rice, seeds, and sugar into retail-sized bags (0.5-5kg).
Its advanced dual-hopper weighing system allows for continuous operation, delivering a packing speed of up to 1000 bags per hour, making it the ultimate solution for producers of consumer-packaged goods.
Weighing Range: 0.5 - 5 kg
Capacity: 700-1000 bags/hour
Core Technology: Dual Hopper Weighing System
Key Advantages
Extreme Speed & Throughput
The dual 8.4L weighing hopper design allows one hopper to fill while the other weighs, eliminating downtime and achieving speeds up to 1000 bags per hour.
High-Precision Dosing
Utilizes a three-stage feeding system (fast, medium, trickle) and a high-precision controller to ensure exceptional accuracy (Class X(0.5)) for small bag weights.
Intelligent & Simple Control
Features an intuitive touch screen controller with automatic error correction, fault diagnosis, and a one-key recovery function for easy operation and troubleshooting.
Flexible System Integration
The core packing scale can be integrated with optional heat sealers or sewing machines, along with conveyors, to create a complete, streamlined packaging line.
Technical Specifications
| Weighing Range | 0.5 kg to 5 kg |
| Packing Speed | 700 - 1000 bags/hour |
| Accuracy Grade | Class X(0.5) |
| Scale Interval (Resolution) | 1 g |
| Optional Sealing Method | Heat Sealer or Single Needle/Double Thread Sewing Machine |
| Power Supply & Consumption | 4N-AC 380V, 50Hz, 0.8 KW |
| Air Supply & Consumption | 0.4~0.6 MPa, 1 m³/h |
| Installation Dimensions (L*W*H) | 1060 * 910 * 2210 mm (Main unit) |
Main Component Configuration
| Component | Brand / Supplier |
| Weighing Controller | General Measure |
| Switching Power Supply | TW/Meanwell |
| Button / Knob | FR/Schneider |
| Load Cell | US/Celtron |
| Pneumatic Elements (Cylinder, Solenoid Valve) | TW/Airtac |
Application Scenarios
1
Retail Food Packaging
Ideal for creating 1kg rice packing bags, 5kg soybean packs, or retail bags of lentils, sugar, salt, and other grains.
2
Seeds and Agrochemicals
Provides highly accurate dosing for valuable crop seeds, grass seeds, or granular fertilizers in consumer or small-farm packs.
3
Specialty Products
Perfect for packaging specialty items like coffee beans, gourmet popcorn kernels, birdseed, or pet food kibble.
4
Hardware & Industrial Parts
Efficiently bag small, non-abrasive industrial components, plastic pellets, resins, or similar granular materials by weight.
In-Depth Details
Operational Workflow
An operator places an empty bag onto the filling spout. The machine's intelligent control system takes over: the three-stage vibratory feeder ensures material flows quickly and accurately into the weighing hoppers. The dual-hopper design works in tandem—one dispenses its load while the other prepares the next—for seamless, continuous operation. Once filled, the bag can be manually moved or automatically transferred via an optional conveyor to a sealing station (heat sealer or sewing machine).
Quality, Engineering, and Social Responsibility
Our commitment to quality is uncompromising. We utilize robust materials, including food-grade stainless steel for all product contact parts, ensuring both durability and hygiene. Our machines are engineered for energy efficiency, minimizing power consumption to reduce operational costs and environmental impact. We source high-quality components from globally respected brands to guarantee stable performance. Every machine undergoes a rigorous final inspection and testing phase to ensure it meets our high standards before shipment.
Comprehensive Service and Support
Pre-Sales Consultation: Our technical team will work with you to analyze your product's flow characteristics and your packaging requirements to ensure the machine is perfectly configured for optimal performance.
After-Sales Support: We provide full documentation, including detailed user manuals and video tutorials for installation and operation. Our engineers are available for remote technical support to resolve any issues quickly.
Spare Parts Availability: We maintain a complete stock of critical spare parts, such as load cells, controller modules, pneumatic components, and heating elements, ready for immediate dispatch to minimize downtime.
Future-Ready: The system includes a reserved RS232/485 interface, allowing for easy integration into larger factory management or data acquisition systems.
Frequently Asked Questions (FAQ)
Q1: What is the main advantage of the dual weighing hoppers?
A: The dual-hopper system allows the machine to weigh one batch of material while the previous batch is being discharged. This parallel process eliminates the weighing-time bottleneck of single-hopper machines, dramatically increasing the overall packing speed.
Q2: Can I package different weights, like 1kg and 5kg, on the same machine?
A: Yes. The target weight can be changed quickly and easily through the touch screen interface. The machine's weighing range is designed to accurately handle any weight between 0.5kg and 5kg.
Q3: Is the conveyor or sealing machine included?
A: The core product is the weighing and filling machine. A conveyor and a closing device (like a heat sealer or sewing machine) are highly recommended optional add-ons that we can supply to create a complete, integrated packing line.
