High-Speed Semi-Automatic Grain & Bean Packing Machine (0.5-5kg)
Dual-Hopper Small-Dose Packing Machine for Grains & Beans
Achieve exceptional speed and accuracy in your retail packaging operations with this high-efficiency semi-automatic packing machine. Designed for small-dose packaging of grains, beans, seeds, and other granular materials, it is the perfect solution for creating consumer-ready bags from 0.5kg to 5kg.
Featuring a smart dual-hopper weighing system and an intelligent servo-driven design, this grain bagging machine delivers continuous production flow and outstanding precision, boosting your productivity and ensuring product consistency.
Weighing Range: 0.5 - 5 kg
Capacity: 540 - 660 bags/hour
Core Technology: Dual-Hopper Cyclic Weighing
Key Advantages
High-Speed Continuous Weighing
The innovative dual-hopper design allows one chamber to be weighed while the other is filling a bag, ensuring a non-stop workflow and maximizing throughput up to 660 bags/hour.
Exceptional Small-Dose Accuracy
Powered by intelligent load cells and a precision servo drive, this machine achieves a high accuracy of ±0.5%, critical for retail packaging where every gram counts.
Versatile Material Handling
A specially designed vibration feeding system ensures smooth, consistent flow of various grains, beans, and seeds, accommodating a wide range of product types and sizes.
Intelligent & User-Friendly Control
Equipped with a modern PLC and a user-friendly touchscreen interface, allowing for easy parameter adjustment, operation monitoring, and automatic fault detection.
Technical Specifications
Parameter | Specification |
Weighing Range | 0.5 - 5 kg |
Packaging Speed | 540 - 660 bags/hour |
Weighing Accuracy | Class X(0.5) / ±0.5% |
Weighing Method | Dual Hopper Cyclic Weighing (2 × 28 Liters) |
Supported Bag Dimensions | Width: 100-320mm; Length: 70-240mm |
Power Requirements | 380V / 50Hz / 3-Phase, 2.2 kW |
Air Requirements | 0.4~0.6 MPa, 2 m³/hour |
Main Component Configuration
Component | Brand / Technology |
PLC Controller | Siemens |
Servo Motor System | Panasonic |
Load Cell Sensors | Mettler Toledo |
Touchscreen Interface | User-Friendly HMI |
Material Contact Parts | 304 Food-Grade Stainless Steel |
Application Scenarios
1
Rice & Specialty Grains
Perfectly packages various rice types, including glutinous, indica, and japonica, as well as specialty grains like quinoa and couscous, into consumer-ready bags.
2
Beans & Pulses
An efficient packaging solution for a wide array of beans and pulses, such as soybeans, red beans, mung beans, lentils, and chickpeas.
3
Seeds & Nuts
This grain bagging machine reliably handles agricultural seeds like corn and wheat, as well as snack products like peanuts, sunflower seeds, and almonds.
4
Other Granular Products
Versatile enough to package other small granular products like sugar, salt, small pet food kibble, or plastic pellets.
In-Depth Details
Operational Workflow
The workflow is optimized for speed and simplicity. Material is lifted via an elevator into a storage bin, which then feeds the machine's two weighing hoppers. These hoppers operate cyclically: as one is dispensing its accurately weighed contents into a bag, the other is being filled and weighed for the next cycle. An operator's primary role is to manually place a pre-made bag onto the filling spout. The machine takes over the filling, and the filled bag can then be conveyed to an automatic sealing station, completing the packaging process.
Our Commitment to Quality and Engineering
We engineer solutions for superior performance and longevity. This beans packing machine is built with a robust framework and integrates world-class components like Siemens PLCs, Panasonic servo motors, and Mettler Toledo sensors for unmatched reliability. All parts that come into contact with your product are made from 304 food-grade stainless steel to ensure hygiene and safety. Every machine undergoes rigorous quality control testing and calibration before shipment to guarantee it performs flawlessly from day one.
Comprehensive Customer & Technical Support
Application Consultation: Our technical team will work closely with you to understand your specific products and production goals, ensuring this packing machine is perfectly configured for your needs.
Installation and Training: We provide detailed documentation, video tutorials, and remote engineering support to ensure a smooth installation and to train your operators for efficient and safe use.
Dedicated Parts and Service: We maintain a comprehensive inventory of all key spare parts, from sensors and motors to belts and hoppers, to ensure fast delivery and minimize any potential production downtime.
Frequently Asked Questions (FAQ)
Q1: What makes the dual-hopper system better for my production?
A: The dual-hopper weighing system is the key to its high speed. While a single-hopper machine must stop filling to weigh, our dual system performs these tasks simultaneously. One hopper discharges a pre-weighed batch while the other is being filled and weighed. This parallel processing eliminates the weighing bottleneck and nearly doubles potential output.
Q2: Is this machine suitable for very fine powders?
A: This machine is optimized for granular materials like grains, beans, and seeds. While it can handle some coarse powders, very fine or dusty powders are better suited for our specialized auger-filler or net-weigh powder packing machines. Please contact us to discuss your specific material.
Q3: What level of automation does this machine provide?
A: This is a semi-automatic machine. It automates the most critical and time-consuming part of the process: accurately weighing the product at high speed. The operator's main task is placing the bag at the filling station. For a fully automated line, this machine can be integrated with an automatic bag feeder and sealing conveyor.