PZB-1200-F40 Automatic Vacuum Packaging Machine
PZB-1200-F40 Fully Automatic Vacuum Packaging Line
Revolutionize your packaging standards with the PZB-1200-F40, a state-of-the-art automatic vacuum packaging machine. Featuring a dual-scale, dual-station vacuum shaping design and an intelligent Omron control system, it achieves true end-to-end automation.
This system is engineered for high-speed, high-precision vacuum packaging of rice, grains, food ingredients, and other granular materials, delivering up to 1200 bags per hour while extending product shelf life and enhancing package appearance.
Model: PZB-1200-F40
Capacity: 1000 - 1200 bags/hour
Core Technology: Dual-Station Vacuum Shaping
Key Advantages
Unmatched Vacuum Speed
Patented dual-station vacuum shaping technology increases efficiency by 45% and reduces vacuum time by 40%, achieving a breakthrough speed of up to 1200 bags per hour.
Total Process Automation
From automatic bag feeding, precision weighing, and high-speed filling to vacuum sealing and conveying, this unmanned line requires only one operator for supervision, saving up to 6 laborers.
Intelligent Production Management
The Omron PLC and 7-inch color touch screen provide recipe storage (30 presets), real-time efficiency monitoring, fault self-diagnosis, and exportable production reports.
Superior Quality & Reliability
Built with world-class components from Mettler Toledo, Panasonic, and SMC. Guarantees vacuum retention for over one year, a bag breakage rate below 0.1%, and complies with ISO22000 food safety standards.
Technical Specifications
Parameter | Model: PZB-1200-F40 |
Packing Range | 2 - 10 kg |
Packing Speed | 1000 - 1200 bags/hour |
Weighing Accuracy | Class X(0.5) |
Power Supply & Consumption | 4N-AC 380V / 50Hz, 12 kW |
Air Source & Consumption | 0.5~0.6 MPa, 100 m³/h |
Overall Dimensions (L×W×H) | 5700 × 2300 × 3100 mm |
Note: Packing speed is based on tests with rice. Actual performance may vary based on material characteristics and packaging formats.
Main Component Configuration
Component | Brand | Origin |
PLC & Touch Screen | OMRON | Japan |
Weighing Instrument | METTLER TOLEDO | Switzerland/USA |
Servo Motor | Panasonic | Japan |
Electrical Components | Schneider | France |
Pneumatic Components (Cylinder, Valve) | SMC / AirTAC | Japan / Taiwan |
Vacuum Pump | Busch | Germany |
Diverse Application Scope
1
Grains & Cereals
The ultimate rice vacuum packing machine, it is also perfect for high-volume vacuum sealing of millet, wheat, corn, oats, and buckwheat, preserving freshness and preventing pest infestation.
2
Beans, Seeds & Nuts
Ideal for packaging high-value products like mung beans, soybeans, sesame seeds, and various nuts where vacuum sealing is critical for preventing oxidation and maintaining flavor.
3
Powders & Food Ingredients
Provides airtight packaging for food powders like flour and starch, as well as granular ingredients like sugar and salt, protecting them from moisture and caking.
4
Industrial & Chemical Powders
Effectively handles the vacuum packaging of certain non-corrosive chemical powders and industrial raw materials, ensuring product integrity and safe storage.
In-Depth Details
Operational Workflow
This automatic vacuum packaging machine offers a truly "hands-off" workflow. An operator stocks the magazine with pre-made bags. The machine then automatically performs the entire sequence: bag feeding and opening, high-precision weighing and filling, transportation to one of the two vacuum stations, vacuuming and shaping, ultra-fast heat sealing, and conveying of the finished product. This dual-station design ensures a continuous, high-speed flow with no operational bottlenecks.
Quality, Engineering, and Social Responsibility
Engineered with cutting-edge technology, the PZB-1200-F40 is built for unparalleled performance and reliability. It features a robust framework and premium components from the world's leading suppliers to ensure stability and a long operational lifespan. As part of our commitment to social responsibility, this machine helps reduce food spoilage by extending shelf life 3-5 times, significantly cutting down on waste. Its high efficiency also lowers the energy consumption per package, promoting sustainable industrial production. Each machine adheres to ISO22000 food safety standards and undergoes rigorous testing.
Comprehensive Customer and Technical Support
Turnkey Project Consultation: Our team of engineers provides end-to-end support, from initial site evaluation and line design to installation and commissioning, ensuring a perfect fit for your facility.
Full Technical Assistance: We offer detailed documentation, operational training, and direct access to our technical team for remote diagnostics and support, guaranteeing you achieve maximum efficiency.
Guaranteed Spare Parts Service: We maintain a full inventory of all critical components to ensure fast delivery worldwide, minimizing potential downtime and protecting your investment.
Frequently Asked Questions (FAQ)
Q1: What makes the "dual-station vacuum shaping" technology so fast?
A: While a traditional vacuum sealer processes one bag at a time, our dual-station system works in parallel. As one vacuum chamber is sealing a bag, the other is already being loaded with the next one. This eliminates idle time and allows the machine to achieve a continuous high-speed output of up to 1200 bags per hour.
Q2: How complex is it to switch between different bag sizes or product recipes?
A: The process is incredibly simple and fast. The system's intelligent Omron controller can store up to 30 different product recipes. An operator can select a new recipe from the touch screen, and the machine's parameters will adjust automatically. The entire changeover can be completed in less than 3 minutes.
Q3: Is this rice vacuum packing machine suitable for creating "brick-shaped" packages?
A: Yes, absolutely. The vacuum shaping process is designed to create firm, brick-like packages that are ideal for retail display and efficient transportation. The machine can be configured for both four-side sealed (brick) bags and standard two-side sealed flat bags.