DCS-50-A5 Semi-Automatic Nut & Bean Packaging Machine
DCS-50-A5 Packaging Machine for Large & Irregular Granules
Engineered to master the challenge of packaging large and irregularly shaped materials, the DCS-50-A5 is the definitive solution for products like in-shell peanuts, walnuts, pistachios, and large beans. This machine has become an essential tool for producers in the nut and pulse industries.
As a fully integrated semi-automatic system, it combines a specialized anti-jamming feeding system with high-precision weighing and an automatic sewing conveyor, delivering a complete and reliable packaging line.
Model: DCS-50-A5
Capacity: 300 - 420 bags/hour
Core Technology: Gravity & Vibration Dual Feeding
Key Advantages
Optimized for Nuts & Beans
The vibration-assisted gravity feeding system with adjustable amplitude and duration is specifically designed to handle large, irregularly shaped nuts and beans without blockages.
Integrated Turnkey System
This nut packaging machine is a complete system that includes the weighing scale, a robust spiral elevator conveyor, and an automatic bag sewing machine for a seamless workflow.
High Precision & Reliability
Utilizes a high-precision controller with automatic error correction and a large 143.5L hopper to achieve ±10g accuracy, ensuring consistent and reliable packaging.
Intelligent & User-Friendly
Features an intuitive control system with a one-key reset function, fault self-diagnosis, and pre-installed communication ports for easy operation and data integration.
Technical Specifications
| Parameter | Model: DCS-50-A5 |
| Weighing Range | 10 - 50 kg |
| Packaging Speed | 300 - 420 bags/hour |
| Weighing Accuracy | Class X(0.2) / ±10g |
| Power Requirement | 380V / 50Hz / 3-Phase, 1.5 kW |
| Air Requirement | 0.4~0.6 MPa, 2 m³/hour |
| Installation Height | 2900 mm |
Application Scenarios
1
In-Shell Nut Packaging
The definitive solution for bulk packaging of various in-shell nuts. This peanut packing machine is also ideal for walnuts and pistachios, handling their unique shapes and sizes with ease to prevent blockages and ensure weighing accuracy.
2
Large Bean & Legume Processing
This machine excels as a soybean packing machine and is perfectly suited for other large legumes like broad beans and kidney beans. Its vibration-assisted feeding system ensures a consistent flow for precise, high-speed packaging.
3
Cocoa Bean & Large Seed Handling
Beyond standard nuts, the system is adept at packaging other large, irregularly shaped agricultural products, such as whole cocoa beans or large seeds like pumpkin seeds, making it a highly versatile asset.
4
Small to Medium Industrial Operations
Ideal for producers and packers requiring a balance between automation and cost-effectiveness. The semi-automatic design reduces labor while providing excellent throughput for a variety of packaging materials, including woven, paper, and PE bags.
In-Depth Details
Operational Workflow
The workflow for this peanut packaging machine is designed for simplicity and high efficiency. The process begins with materials being transported into the large-capacity weighing hopper via the included 2.5m spiral elevator conveyor. An operator then manually places an empty bag onto the filling spout and initiates the cycle. The machine automatically weighs the product and cleanly discharges it into the bag. The bag is then manually guided into the integrated sewing machine, which provides a secure, stitched closure with an automatic thread cutter, completing the professional packaging process.
Quality, Engineering, and Social Responsibility
We build equipment to perform reliably in demanding production environments. This nut packing machine features a heavy-duty framework and utilizes high-quality stainless steel for the oversized 143.5L hopper to ensure durability and food safety. By designing a system that balances automation with manual operation, we provide a cost-effective solution that reduces physically intensive labor and improves workplace ergonomics. Each machine undergoes rigorous testing for accuracy, speed, and durability before shipment.
Comprehensive Customer and Technical Support
Expert Consultation: Our technical team will work with you to analyze your specific materials—from walnuts to pistachios—to confirm the machine's feeding system is perfectly calibrated for your products.
Full Technical Assistance: We provide detailed user manuals, instructional videos, and direct access to our engineering team to ensure a smooth installation and to train your team for efficient and safe operation.
Guaranteed Spare Parts Service: We maintain a full inventory of all essential components, including controllers, load cells, and sewing machine parts, ensuring fast delivery to minimize any potential production interruptions.
Frequently Asked Questions (FAQ)
Q1: Why is the combination of gravity and vibration feeding important for nuts like walnuts or pistachios?
A: Large, irregularly shaped items like walnuts and pistachios do not flow smoothly and can easily bridge or jam in a standard gravity-only feeder. The addition of controlled vibration ensures these items are gently but consistently agitated, breaking up any potential clumps and ensuring they flow steadily into the weigh bucket for an accurate measurement.
Q2: Is this a fully automatic or semi-automatic machine?
A: This is a semi-automatic system. It automates the weighing and sewing parts of the process, but requires an operator to manually place each bag onto the filling spout. This design offers an excellent balance between high throughput and affordability.
Q3: Can this packaging machine be equipped with a heat sealer instead of a sewing machine?
A: Yes, absolutely. While a sewing machine is included as the standard closure method, a heat-sealing unit can be provided as an optional accessory. This is a great choice for customers using plastic or PE-lined bags who require an airtight seal.
