High-Performance Granular Packing Machine - Model DCS-100-A3
DCS-100-A3 Buckwheat, Oats & Barley Packing Solution
Expertly engineered for the automated weighing and packaging of buckwheat, oats, barley, and other granular materials. Material contact parts made of durable stainless steel, meeting industry hygiene standards.
Featuring an intelligent high-precision controller, it supports a wide packaging range (25-100kg) and can process 300-400 bags per hour.
Model: DCS-100-A3
Capacity: 300-400 bags/hour
Material: Stainless Steel Contact Parts
Product Highlights
Fully Automated Workflow
Integrates automatic weighing, filling, sewing with thread cutting, and conveying for a seamless, efficient process.
Exceptional Weighing Accuracy
Utilizes a three-level feeding system and high-precision controller to guarantee an accuracy grade of X(0.1), minimizing material loss.
Compact & Reliable Design
A single-cylinder, four-station movement design results in a compact structure, fast response, and a very low failure rate.
Advanced Anti-Interference
Equipped with a super filter function to resist vibration and interference, ensuring stable and consistent weighing performance.
Technical Specifications
| Model | DCS-100-A3 |
| Weighing Range (kg) | 25~100 |
| Speed (bag/h) | 300-400 |
| Accuracy Grade | X(0.1) |
| Scale Interval (g) | 20 |
| Sewing Machine Type | Single Needle / Double Thread |
| Power Supply/Consumption | 4N-AC 380V 50Hz 1KW |
| Air Supply/Consumption | 0.4~0.6MPa 1m³/h |
| Installation Height (mm) | 2800 |
Ideal Application Scenarios
1
Grain Processing
For packaging bulk buckwheat, oats, barley, wheat, and rice in mills and processing plants.
2
Seed Industry
Accurately packaging various crop seeds while maintaining seed integrity for commercial distribution.
3
Food Production
Suitable for granulated sugar, salt, and other free-flowing granular food ingredients.
4
Beans & Pulses
Efficiently handles the weighing and packaging of various types of beans, lentils, and pulses.
Detailed Product Information
A Complete & Integrated Packaging System
The Buckwheat Oats Barley Packing Machine is delivered as a comprehensive solution, including the main packing scale body with a 143L stainless steel hopper, a robust industrial sewing machine, and a 2.8m screw-type lifting conveyor. This complete system approach ensures quick setup and seamless integration into your existing production line.
Product Advantages and Intelligent Features
Automatic Error Correction: The high-precision controller continuously monitors performance and makes automatic adjustments to maintain accuracy.
Smart Alarms & Diagnostics: The system provides an auto-alarm for over/under tolerance weights and features fault auto-diagnosis for rapid troubleshooting.
One-Key Recovery Function: Easily reset the machine to default parameters with a single press of the reset key, simplifying operation.
Future-Ready Connectivity: Comes with a reserved RS232/485 interface for easy integration with plant management and data acquisition systems.
Built with Premium, Reliable Components
We build our machines for durability and performance. This packing machine incorporates high-quality components from globally recognized brands to ensure reliability and a long service life.
No. | Item | Brand |
|---|---|---|
1. | Weighing controller | CN/Zhiyuanda |
2. | Switching power supply | TW/Meanwell |
3. | Button, Knob | FR/Schneider |
4. | Load cell | CN/ZEMIC |
| 5. | Pneumatic elements | TW/Airtac |
| 6. | Air cylinder | TW/Airtac |
7. | Solenoid valve | TW/Airtac |
Our Commitment to Quality Control
Our manufacturing process adheres to the strictest quality standards. Each machine undergoes a multi-stage inspection process—from raw material verification to final assembly and calibration. Before shipping, every unit is subjected to a comprehensive performance test run to ensure it meets our benchmarks for precision, speed, and durability.
Pre-Sales and After-Sales Service
Our commitment extends beyond the sale. We offer expert pre-sales consultation to help configure the perfect solution for your needs. After your purchase, we provide comprehensive support including installation guidance, operator training, and lifetime technical assistance. We also maintain a full inventory of spare parts to ensure minimal downtime for our customers.
Frequently Asked Questions (FAQ)
Q1: What types of bags are compatible with this packing machine?
A1: The machine is designed for open-mouth bags, such as woven PP bags and paper-craft bags, that are sealed using the integrated industrial sewing machine.
Q2: How do you change the target weight for different products?
A2: The target weight can be changed quickly and easily through the intuitive digital interface of the high-precision weighing controller. The system can store multiple presets.
Q3: Does this machine require a highly skilled operator?
A3: No. Thanks to its high degree of automation and user-friendly controls, a general worker can learn to operate the machine efficiently after a short training session.
