Fully Automatic Rice Packing & Robotic Palletizing Line
Turnkey Automation for the Grain Industry
We are specialists in the supply and installation of complete automatic packing lines. This solution is engineered to seamlessly integrate every stage of your end-of-line process, from high-speed bag filling to perfectly stacked and wrapped pallets.
By combining our advanced ZDB-900-Q30 packing machine with world-class robotics, we deliver a reliable, high-performance system that boosts productivity and reduces operational costs for large-scale rice and grain producers.
Primary Machine: ZDB-900-Q30 Bagger
Package Specs: 5-25 kg Rice in Woven PP Bags
System Capacity: 550 - 800 bags/hour
Key System Highlights
End-to-End Turnkey Solution
A single, fully integrated line that includes the primary packing machine, bag conveying, robotic palletizing, pallet dispensing, and automatic stretch wrapping.
High-Performance Bagging
The core of the system is our ZDB-900-Q30 automatic bagging machine, capable of efficiently packing up to 800 bags per hour while maintaining high weighing accuracy.
Precision Robotic Stacking
Utilizing world-class industrial robots from ABB or Kawasaki with custom grippers to ensure gentle bag handling and create stable, perfectly uniform pallets.
Modular & Future-Proof
The system is modular by design. Start with a core line and add components like an optional automated truck loading conveyor as your logistical needs grow.
Integrated System Specifications
| System Module | Key Details & Specifications |
| Automatic Packing Machine | Model: ZDB-900-Q30 | Capacity: 550-800 bags/h | Range: 5-25 kg | Material: Rice & other grains | Bag Type: Woven PP Bags |
| Conveyor Network | Includes bag shaping conveyor, incline conveyor, and accumulation/pacing conveyor to correctly orient and feed bags to the robot. |
| Robotic Palletizer | 6-axis Industrial Robot (ABB or Kawasaki model selected for required payload/reach) with a custom gripper designed for gentle and secure handling of rice bags. |
| Pallet Handling | Automatic Pallet Dispenser for continuous feeding of empty pallets. Includes powered conveyors for moving full and empty pallets. |
| Pallet Wrapping Machine | Integrated automatic turntable stretch wrapper to secure and protect the final palletized load. |
| Central Control & Accessories | A central control cabinet with a PLC and HMI touchscreen provides unified control over the entire line. Includes all necessary safety fencing, light curtains, and emergency stops. |
Primary Application Scenarios
1
Large-Scale Rice Mills
Specifically designed for the high-volume environment of modern rice processing plants.
2
Grain & Pulse Producers
Excellent for packing and palletizing other free-flowing materials like beans, lentils, corn, and seeds.
3
Sugar Refineries
Efficiently handles the continuous packing and stacking of refined sugar in woven PP bags.
4
Animal Feed Production
Provides a reliable automation solution for pelletized animal feeds and agricultural products.
Our Project & Service Commitment
A Partnership for Success
We view every automatic packing line as a partnership. Our commitment goes beyond simply delivering machinery. We provide a full-service project management experience, including in-depth needs analysis, custom system engineering, transparent manufacturing progress, complete factory acceptance testing, and professional on-site supply and installation.
Dedicated Support & Training
Upon commissioning, we conduct thorough training sessions for your operators and maintenance personnel to ensure they are fully confident in running the system. All our integrated lines come with a comprehensive warranty, access to critical spare parts, and dedicated lifetime technical support to keep your operations efficient and profitable.
Frequently Asked Questions (FAQ)
Q: What are the main benefits of this automatic system over separate machines?
A: The primary benefit is integration. A single, unified control system manages the entire line, ensuring perfect synchronization between packing speed and robot speed. This eliminates bottlenecks, reduces errors, and maximizes overall system throughput and reliability.
Q: Can the robot palletizer create different stacking patterns?
A: Yes. Multiple palletizing patterns can be programmed and saved into the system. Operators can easily select the desired pattern via the HMI touchscreen to accommodate different bag sizes or customer requirements.
Q: What facility requirements are needed for installation?
A: You will need a level concrete floor capable of supporting the machinery weight, as well as adequate electrical power and compressed air supply. We provide a detailed facility layout drawing with all utility connection points and space requirements as part of our project proposal.
