Premium Fully Automated Granular Packaging Line - Model ZDB-900-Q30
ZDB-900-Q30 Fully Automated Nuts & Granule Packaging Line
A complete, turnkey solution designed for high-speed, fully automated packaging of granular materials like nuts, rice, seeds, and grains. Engineered for maximum efficiency and minimal labor.
This servo-driven system integrates world-class components, handling 5-25kg bags at speeds of up to 900 bags/hour with unparalleled precision and reliability.
Model: ZDB-900-Q30
Capacity: 550-900 bags/hour
System Type: Fully Integrated Automatic Line
Key Technological Advantages
Complete "Hands-Free" Automation
Integrates automatic bag-giving, high-speed weighing, filling, and conveyor with stitching into one seamless, labor-saving packaging line.
Intelligent Bag Handling
Features a dual-station bag magazine (stores 100-300 bags) and air pressure detection to automatically reject faulty bags without stopping production.
Servo-Driven for Rapid Changeovers
Major moving parts are driven by high-performance servo motors. Adjustments for different bag specifications are made via the touch screen, eliminating manual tuning.
World-Class Component Integration
Built exclusively with premium components from global leaders like Mettler Toledo, Omron, Schneider, and Festo to guarantee maximum uptime and a long service life.
Technical Specifications
| Model | ZDB-900-Q30 |
| Packaging Speed | 550 ~ 900 bags/hour |
| Weighing Range | 5 ~ 25 kg |
| Applicable Bag Size Range (mm) | Length: 500-800, Width: 210-380 |
| Power Requirements | 380/220V Three-phase five-wire |
| Power Consumption | 6KW |
| Air Requirements | 0.4~0.6MPa · 15m³/h |
| Bag Magazine Storage Capacity | 100 ~ 300 pcs |
| Overall Dimensions (L×W×H mm) | 3550 × 3700 × 3250 |
Ideal Application Scenarios
1
Large-Scale Rice Milling
High-speed, large-volume packaging for commercial rice producers and distributors.
2
Nut and Snack Food Processing
Perfectly suited for packaging bulk nuts, seeds, and other granular snack materials.
3
Seed and Grain Industry
Automated bagging of corn, wheat, soy beans, and various seeds for agricultural supply.
4
Pet Food Production
Efficiently package large bags of dry pellet pet food for wholesale or retail markets.
In-Depth System Description
A Fully Integrated, High-Performance Workflow
The ZDB-900-Q30 is an entire production line that seamlessly integrates multiple high-performance stations to take you from empty bags to perfectly stitched final products with minimal human intervention. The process ensures stability, precision, and high throughput:
Stable Bag Clamping & Filling: The bag-clamping mechanism and the weigher's discharge gate operate on two independent systems, ensuring the bag is held securely and stably during the high-speed filling process.
Smooth Bag Opening: Utilizes a large "finger" style cylinder to guarantee that each bag mouth is opened wide and smooth, ready for clean filling.
Synchronized Conveying: A robust plastic chain plate conveyor belt with gear meshing transmission prevents bag slippage. This system is mechanically linked with the upper bag-guiding mechanism, ensuring perfect synchronization as the filled bag moves to the closing station.
Uncompromising Build Quality with Premium Components
We believe that true performance and reliability come from using the best materials and components. This system is engineered as a showcase of quality, integrating technology from the world's most respected industrial automation brands.
| Item | Brand |
|---|---|
| Touch Screen | Japan/Omron |
| Weighing Controller | Switzerland/Mettler Toledo |
| Load Cells | USA/Celtron |
| Power & Limit Switches | Japan/Omron |
| Circuit Breaker & Buttons | France/Schneider |
| Intermediate Relay | Germany/Siemens |
| Cylinder | Germany/Festo |
| Electric Cylinder | Japan/SMC, IAI |
| Solenoid Valve | Taiwan/Airtac |
| Servo Motor | Japan/Panasonic |
| Motor | China/Ziguang |
| Vacuum Pump | Germany/Leybold |
| Folding machine/traction machine "Qinggong" QG4900 (speed regulation) | Jialong |
| Stitching Machine | Newlong Double Line / 4 Threads |
Commitment to Quality & Comprehensive Service
Quality Assurance: Every ZDB-900-Q30 line is subject to a rigorous, multi-stage quality control protocol. We perform individual component testing, full system integration checks, and a final, 48-hour continuous test run with sample materials to guarantee it meets our highest performance standards before it ships.
Service & Support: We provide end-to-end support for our clients. This includes pre-sales consultation, professional installation and commissioning, comprehensive operator training, and lifetime technical support with readily available spare parts to ensure your production line runs smoothly for years to come.
Frequently Asked Questions (FAQ)
Q1: What exactly is meant by a "fully automatic" line?
A1: It means the entire process is automated. The machine automatically picks an empty bag, presents it for filling, receives the precisely weighed material, and then transports the filled bag through a stitching machine to create a sealed final product without needing an operator at each stage.
Q2: How do you adjust the machine for a different bag size or product weight?
A2: Because the line is controlled by servo motors and a central Omron PLC with a touch screen, all adjustments are made digitally. Simply select a pre-saved recipe or enter the new parameters on the screen. There is no need for manual mechanical adjustments, making changeovers extremely fast.
Q3: Why are the premium component brands so important?
A3: Using globally recognized brands like Mettler Toledo for weighing and Panasonic for servos ensures the highest level of precision, speed, and reliability. It also means that support and spare parts are readily accessible worldwide, guaranteeing the long-term operational health of your investment.
