DCS-50-A5 Automatic Bean & Grain Packing Machine
DCS-50-A5 High-Speed Packaging Machine for Large Granules
Engineered specifically for the challenges of packaging large and irregular granular materials, the DCS-50-A5 from Jialong Technology offers unmatched performance and reliability. It is the ideal automatic bean packing machine for corn, soybeans, legumes, nuts, and other large crops.
This advanced system combines a specialized jam-proof feeding system with high-precision weighing technology, delivering a seamless packaging workflow with a capacity of up to 420 bags per hour for weights from 10 to 50 kg.
Model: DCS-50-A5
Capacity: 300 - 420 bags/hour
Core Technology: Vibration & Gravity Feeding System
Key Advantages
Specialized Material Handling
The advanced three-stage, vibration-assisted feeding system is engineered to handle large, irregular materials like beans, corn, and nuts without jamming.
Fully Automated Workflow
Automates the entire process, including weighing, bag clamping, material discharge, and sewing, significantly reducing labor and improving efficiency.
High-Precision & Reliability
Utilizes high-precision load cells and a smart controller to achieve Class X(0.2) accuracy, with automatic error correction and fault diagnosis for stable operation.
Versatile & User-Friendly
Compatible with woven, paper, and PE bags. Features a one-key recovery function and a pre-installed communication interface for easy operation and integration.
Technical Specifications
| Parameter | Model: DCS-50-A5 |
| Weighing Range | 10 - 50 kg |
| Packing Speed | 300 - 420 bags/hour |
| Weighing Accuracy | Class X(0.2) |
| Power Requirement | 380V / 50Hz / 3-Phase, 1.5 kW |
| Air Requirement | 0.4~0.6 MPa, 2 m³/hour |
| Installation Height | 2900 mm |
Main Component Configuration
| Component | Brand / Supplier |
| Weighing Controller | CA/General Measure |
| Switching Power Supply | TW/Meanwell |
| Low-Voltage Electricals (Button, Knob) | FR/Schneider |
| Load Cell | CN/ZEMIC |
| Pneumatic Elements (Cylinder, Solenoid Valve) | TW/Airtac |
Application Scenarios
1
Large-Scale Grain & Corn Processing
The specialized feeding system effortlessly handles large granules like whole corn kernels, ensuring a high-speed, jam-free workflow. It's perfect for agricultural producers packaging bulk products for commercial distribution.
2
Commercial Bean & Pulse Packaging
This automatic bean packing machine is an ideal solution for a variety of legumes, from mung beans to large kidney beans. The vibration-assisted feed provides consistent flow for irregularly shaped items, guaranteeing accurate weights.
3
Agricultural Seed Industry
The gentle handling mechanism ensures that valuable crop seeds like corn, wheat, and soybeans are packaged without damage, preserving their viability. The machine's high accuracy is crucial for meeting strict industry standards.
4
Nut & Snack Food Production
Perfectly suited for packaging bulk quantities of nuts such as peanuts and cashews. The robust system provides a reliable and hygienic packaging process from hopper to sealed bag, ready for distribution.
In-Depth Details
Operational Workflow
The workflow of this automatic packing machine is designed for optimal efficiency with minimal labor. An operator places a stack of empty bags in the machine's magazine. The system then automatically picks a single bag, opens it, and clamps it securely to the filling spout. The integrated weighing scale, using its advanced three-stage vibratory feeding system, precisely weighs the product and discharges it into the bag. Once filled, the bag is released onto a conveyor where an integrated sewing machine automatically stitches it closed. The finished, sealed package is then ready for palletizing.
Quality, Engineering, and Social Responsibility
Our commitment to excellence is built into every machine. This unit is constructed with a heavy-duty frame and high-quality components from globally recognized brands like Schneider and Airtac to ensure stability and a long operational lifespan. All parts that come into contact with your product are made from 304 stainless steel to meet strict hygiene and safety standards. By providing an efficient, reliable automation solution, we help businesses reduce material waste and lower energy consumption per package, contributing to more sustainable production practices.
Comprehensive Customer and Technical Support
Expert Consultation: Our technical team will work closely with you to analyze your product's flow characteristics, your bag types, and your production goals to ensure the DCS-50-A5 is perfectly configured for your needs.
Full Technical Assistance: We provide detailed user manuals, video tutorials, and remote engineering support to ensure a smooth installation and to train your team for safe and efficient operation.
Guaranteed Spare Parts Service: We maintain a comprehensive inventory of all key spare parts to ensure fast delivery and minimize any potential production downtime, keeping your operations running smoothly.
Frequently Asked Questions (FAQ)
Q1: Why is a vibration feeding system important for packaging beans and nuts?
A: Materials like peanuts, soybeans, and cashews are irregular in shape and do not flow smoothly like fine sand. A specialized vibration feeding system gently and consistently moves these items forward, preventing them from bridging, jamming, or clogging the feeding gate. This ensures a steady flow for accurate weighing.
Q2: Is this a fully automatic or semi-automatic machine?
A: The DCS-50-A5 is an automatic machine. It performs the entire sequence of bag picking, opening, clamping, weighing, filling, and sewing without manual intervention, except for refilling the bag magazine. This differs from a semi-automatic machine, which requires an operator to place each individual bag on the filling spout.
Q3: Can this machine handle both paper and woven PP bags?
A: Yes, this automatic bean packing machine is designed for versatility and is compatible with a wide range of open-mouth bags, including multi-wall paper bags, PP/PE woven bags, and plastic bags. The sewing machine closure is suitable for all these types. An optional heat sealer can also be integrated for plastic-lined bags.
