High-Precision Nut & Seed Packing Machine - Model DCS-5-Z5
DCS-5-Z5 Lentil, Coffee Bean & Cashew Packing Equipment
Expertly designed for the high-speed, precision weighing and packaging of valuable granular materials like lentils, coffee beans, cashew nuts, and sunflower seeds. Food-contact parts are constructed from sanitary materials for safety and hygiene.
Features an intelligent controller and a dual-hopper system for small to medium packaging specifications (0.5-5kg), achieving impressive speeds of 540-660 bags per hour.
Model: DCS-5-Z5
Capacity: 540-660 bags/hour
Material: Stainless Steel Food-Contact Parts
Core Product Advantages
High-Throughput Dual Hopper
Equipped with two 28L weighing hoppers working in tandem to deliver an exceptional packing speed of up to 660 bags per hour.
Precision Vibration Feeding
A fine-tuned vibration feeding system ensures a fast, accurate, and gentle flow of material, perfect for fragile items like nuts and seeds.
Intelligent & Stable Operation
Features a high-precision controller with anti-vibration functions and auto-diagnostics to ensure weighing is stable and accurate.
Built with Premium Components
Constructed with globally recognized parts from Omron, Schneider, and Celtron for maximum reliability and a long service life.
Technical Specifications
Model | DCS-5-Z5 |
Weighing Range (kg) | 0.5~5 (based on material density) |
Speed (bag/h) | 540-660 |
Accuracy Grade | X(0.5) |
Weighing Hopper Capacity (L) | 28L × 2 Hoppers |
Power Supply/Consumption | AC 220V 50Hz 0.8KW |
Air Supply/Consumption | 0.4~0.6MPa 1m³/h |
Overall Dimensions (mm) | 2660(L) * 1100(W) * 1150(H) |
Primary Application Scenarios
1
Coffee Roasters & Packers
For precisely packaging whole coffee beans into retail or wholesale bags, preserving aroma and quality.
2
Snack Nut & Seed Processors
Ideal for cashew nuts, peanuts, sunflower seeds, pumpkin seeds, and walnuts in the snack food industry.
3
Pulses and Legumes Suppliers
Efficiently package dried goods such as lentils, various types of beans, and peas for distribution.
4
Specialty Grain Markets
Perfect for packaging other high-value granular materials like quinoa, chia seeds, and specialty grains.
In-Depth Product Information
Advanced Technical Capabilities
This machine leverages advanced technology to deliver superior performance. Its intelligent control system is the brain of the operation, providing key functions for user-friendly and efficient packaging.
Automatic Error Correction: The high-precision controller actively adjusts for minor variations, ensuring consistent bag weight and minimizing product giveaway.
Smart Diagnostics: The system automatically alerts the operator to over-and-under tolerance weights and can self-diagnose faults, reducing downtime and simplifying maintenance.
One-Key Parameter Recovery: With a single press of the reset key, the machine instantly reverts to its default parameters, simplifying changeovers and troubleshooting.
Advanced Signal Filtering: A superior anti-vibration and anti-interference filter guarantees that the weighing process remains stable and accurate, even in busy production environments.
System Integration Ready: Includes a reserved RS232/485 interface, making it easy to connect the machine to a central plant management system for data tracking and control.
Engineered with World-Class Materials and Components
We are committed to quality and durability. This packing machine is constructed with hygienic food-contact materials and integrated with top-tier components from internationally trusted brands to ensure dependable, long-term performance.
No. | Item | Brand |
---|---|---|
1. | Weighing Controller | CN/Zhiyuada |
2. | Switching Power Supply | Japan/Omron |
3. | Button, Knob | FR/Schneider |
4. | Load Cell | USA/Celtron |
5. | Pneumatic Elements | TW/Airtac |
Rigorous Quality Control Process
From raw material sourcing to final assembly, every machine undergoes a strict quality control regimen. Our manufacturing process includes multiple inspection points, component stress tests, and a final calibration protocol. Before shipment, each machine completes a continuous test run with sample materials to verify its performance against our high standards for speed, accuracy, and reliability.
Frequently Asked Questions (FAQ)
Q1: How does the machine protect fragile materials like cashews and coffee beans?
A1: It uses a controlled vibration feeding system instead of an auger or gravity feed. This method provides a much gentler flow, significantly reducing the risk of breakage or damage to high-value, fragile materials.
Q2: How difficult is it to clean the machine between different products?
A2: The machine is designed for easy cleaning. Food-contact parts are made of smooth, accessible materials, and the open design of the hoppers simplifies wipe-downs and air cleaning to prevent cross-contamination.
Q3: Can the machine handle different bag materials?
A3: This machine is a weighing and filling scale designed to dispense product into pre-made bags or containers held below the discharge chute. It is compatible with virtually any type of bag or rigid container you wish to fill.