DCS-50-A5 Granular Crops Packaging Machine
DCS-50-A5 High-Speed Packaging Machine for Large Granules
Engineered specifically for the challenges of packaging large and irregular granular materials, the DCS-50-A5 from Jialong Technology offers unmatched performance and reliability. It is the ideal solution for corn, soybeans, legumes, and other large crops.
This semi-automatic machine combines a specialized jam-proof feeding system with high-precision weighing technology, delivering a seamless packaging workflow with a capacity of up to 660 bags per hour for weights from 10 to 50 kg.
Model: DCS-50-A5
Capacity: 540 - 660 bags/hour
Core Technology: Triple-Vibration Feeding System
Key Advantages
Specialized for Large Granules
The advanced triple-vibration feeding system and unique jam-proof mechanism are engineered to handle large, irregular materials like corn and legumes smoothly.
High-Speed Weighing
With dual weighing hoppers and a capacity of up to 660 bags per hour, this machine offers a 30% speed increase over comparable single-hopper systems, maximizing productivity.
High-Precision & Reliability
Utilizes high-precision load cells to achieve Class X(0.5) accuracy. The system includes automatic error calibration and fault diagnosis for stable, worry-free operation.
Intelligent, User-Friendly Control
The modern PLC and touchscreen interface allow for easy parameter adjustments, production data logging, and one-touch restoration of default settings.
Technical Specifications
| Parameter | Model: DCS-50-A5 |
| Weighing Range | 10 - 50 kg |
| Packaging Speed | 540 - 660 bags/hour |
| Weighing Accuracy | Class X(0.5) / ±0.5% |
| Sewing Machine Type | Single-Needle, Double-Thread |
| Weighing Hopper Capacity | 143.5 Liters |
| Power Requirement | 380V / 50Hz / 3-Phase, 1.5 kW |
| Air Source Requirement | 0.4~0.6 MPa, 2 m³/hour |
| Installation Height | 2900 mm |
Application Scope
| Corn Products | Legumes & Beans | Grains | Seeds |
| Corn Kernels, Corn Flakes, Crushed Corn, Corn Flour, Corn Grits | Soybeans, Adzuki Beans, Mung Beans, Black Beans, Kidney Beans, Peas, Lentils | Wheat, Rice, Oats, Barley, Buckwheat, Millet, Sorghum, Quinoa | Corn Seeds, Wheat Seeds, Rice Seeds, Soybean Seeds, Vegetable & Flower Seeds |
In-Depth Details
Operational Workflow
The workflow of this maize packaging machine is streamlined for optimal efficiency. Material is loaded into the oversized 143.5L hopper. An operator manually places an empty bag onto the filling spout and initiates the cycle. The advanced triple-vibration feeding system and dual weighing hoppers work in tandem to ensure a fast, accurate, and jam-free fill. Once the target weight is reached, the material is discharged into the bag. The bag is then released onto the conveyor (not included) for transfer to an automatic sewing station, which completes the closure.
Quality & Engineering Excellence
This grain packaging machine is constructed with a heavy-duty framework and premium components to ensure long-term stability and performance. The use of 304 stainless steel for all food-contact parts guarantees hygiene and corrosion resistance, while the main structure features an electrostatic coating for superior durability. We integrate globally recognized brands for key systems, including Siemens and Panasonic, to deliver a product that is both technologically advanced and exceptionally reliable.
Comprehensive Service and Support
Expert Consultation: Our technical team is available to discuss your specific materials and production goals to confirm that the DCS-50-A5 is the ideal solution for your operations.
Full Technical Assistance: We provide detailed user manuals, video tutorials, and remote engineering support to ensure a smooth setup and help you maximize the machine's potential.
Dedicated Spare Parts Service: We maintain a comprehensive inventory of all key spare parts to ensure fast delivery and minimize any potential production downtime.
Frequently Asked Questions (FAQ)
Q1: Why is this machine particularly good for corn and legumes?
A: The DCS-50-A5 is engineered with a unique triple-stage vibration feeding system and a special jam-proof mechanism. These features are specifically designed to handle the large size and irregular shapes of materials like corn kernels and beans, which can often cause blockages in standard packaging machines.
Q2: What is the benefit of a dual-hopper system?
A: A dual-hopper system dramatically increases speed. While one hopper is discharging its accurately weighed contents into a bag, the second hopper is simultaneously being filled and weighed for the next cycle. This parallel processing eliminates the weighing bottleneck of single-hopper machines.
Q3: Is a conveyor belt included with the machine?
A: The DCS-50-A5 is the core weighing and filling unit. A bag-sewing machine and conveyor belt are standard companion equipment for a complete line and can be quoted and supplied as part of a turnkey packaging solution based on your needs.
