DCS-25K-3A High-Speed Dual-Hopper Bagging System
DCS-25K-3A High-Throughput Semi-Automatic Packing System
Elevate your production with this high-performance bagging system, engineered for rapid weighing and packaging of rice, seeds, sugar, and other granular materials.
Featuring a dual stainless steel weighing hopper design and an integrated conveyor with a sewing machine, this system delivers exceptional speed and efficiency, making it a powerful, all-in-one solution for your packaging line.
System Type: High-Speed Semi-Automatic
Capacity: 600-900 bags/hour
Key Feature: Dual weighing hoppers for continuous operation
Key Advantages
Unmatched Throughput
The dual weighing hopper (41L capacity) design and three-level feeding system allow one hopper to fill while the other weighs, ensuring maximum speed and continuous packing.
Smart & Intuitive Control
Equipped with an Omron touch screen for easy operation, automatic error correction, fault diagnosis, and a one-key reset function for ultimate convenience.
Integrated Turnkey Solution
This complete system includes the packing scale body, an automatic sewing machine with thread cutting, and a 2.5m lifting conveyor for a full-featured bagging line.
Robust and Reliable
Built with premium components from brands like Celtron and Airtac, featuring a compact structure and advanced anti-vibration filters to ensure long-term stability and accuracy.
Technical Specifications
| Weighing Range | 5 ~ 50 kg per bag |
| Packing Speed | 600 - 900 bags/hour (depending on material fluidity) |
| Accuracy Grade | Class X(0.2) |
| Closing Method | Single needle/double thread sewing (Heat sealing optional) |
| Power Supply & Consumption | 4N-AC 380V, 50Hz, 1.1 KW |
| Air Supply & Consumption | 0.4~0.6 MPa, 2 m³/h |
| Installation Dimensions (L*W*H) | 3000 mm * 1050 mm * 2700 mm |
Main Component Configuration
| Component | Brand / Supplier |
| Weighing Controller & Touch Screen | Omron / GM |
| Switching Power Supply | TW/Meanwell |
| Button / Knob | FR/Schneider |
| Load Cell | US/Celtron |
| Pneumatic Elements (Cylinder, Solenoid Valve) | TW/Airtac |
Application Scenarios
1
Rice & Grain Milling
The ideal rice bagging machine for mills, capable of efficiently packing rice, paddy, wheat, and corn with high speed.
2
Agricultural Products
Provides precise quantitative packaging for crop seeds, beans, lentils, and pelleted animal feed.
3
Food Ingredient Sector
Perfect for weighing and bagging bulk ingredients like sugar, salt, pulses, and other granular food materials.
4
Industrial Granules
Dependable for packing non-corrosive materials like plastic pellets, masterbatch, and certain mineral salts.
In-Depth Details
Operational Workflow
The operator's role is simplified to one primary task: manually placing an empty bag on the filling spout. From there, the system takes over. The intelligent controller automatically initiates the weighing process in the dual hoppers, fills the bag to the precise target weight, and then releases it onto the conveyor. The conveyor transports the bag to the integrated sewing station, which automatically stitches the bag shut and cuts the thread. The finished bag continues down the conveyor, ready for stacking.
Commitment to Quality
Our manufacturing philosophy centers on durability and precision. Each machine is built using high-grade materials, with all parts that contact the packed material made from stainless steel for hygiene and longevity. We integrate components from globally recognized suppliers to ensure reliability. Before any unit is shipped, it undergoes a comprehensive quality assurance inspection, including multi-hour operational tests and accuracy calibration, guaranteeing it meets our high standards for performance and stability.
Service & Customer Support
Expert Consultation: Our technical sales team is available to analyze your specific material, bag types, and output goals to ensure this system is perfectly configured for your needs.
Comprehensive After-Sales Service: We provide detailed installation manuals, video guides, and operator training to ensure a smooth setup. A full machine warranty and lifelong technical support are standard.
Spare Parts Guarantee: We maintain a robust stock of all key components, including load cells, pneumatic parts, and sewing machine heads, to minimize potential downtime and keep your production running.
Frequently Asked Questions (FAQ)
Q1: What makes the dual-hopper system faster?
A: While one hopper is dispensing its pre-weighed material into a bag, the second hopper is simultaneously being filled and weighed for the next bag. This parallel processing eliminates the waiting time for weighing, nearly doubling the potential throughput compared to a single-hopper machine.
Q2: Is an operator required? What are their tasks?
A: Yes, this is a semi-automatic system. The primary task for the operator is to manually place empty bags onto the filling spout. The machine handles the weighing, filling, and sealing automatically.
Q3: Can I use different types of bags and sealing methods?
A: Absolutely. The machine is designed for open-mouth bags made of woven PP, paper, or plastic. While the standard configuration includes a sewing machine, we offer an optional heat sealing unit that can be integrated for sealing PE-lined or plastic bags.
