High-Speed Online Inkjet Coder for Automated Production Lines
The Intelligent Marking Solution for Automation
In today's fast-paced manufacturing, product marking must be seamless, fast, and completely automated. Our High-Speed Online Inkjet Coder is purpose-built to integrate perfectly into your existing production line, marking products as they move on a conveyor belt.
Leveraging advanced Thermal Inkjet (TIJ) technology, it delivers high-resolution, maintenance-free coding on nearly any surface. This is a true "set and forget" solution designed to keep your automated line running at peak efficiency without manual intervention.
Technology: Thermal Inkjet (TIJ)
Core Feature: Automated Line Integration
Best For: Conveyor Belts & Packaging Machines
Key Advantages
Seamless Line Integration
Includes a high-precision photoelectric sensor to automatically detect products on a moving conveyor and trigger printing instantly, perfectly syncing with your production rhythm.
Superior High-Speed Performance
Optimized software and print head ensure sharp, clear codes (dates, batch numbers, QR codes) at line speeds of up to 60 meters per minute, meeting high-efficiency production demands.
Intelligent & Maintenance-Free
Utilizes a self-contained ink cartridge system. No solvents, no pumps, no regular servicing needed. Just plug in a new cartridge in seconds to maximize production uptime.
Versatile Material Compatibility
With a range of fast-drying, high-adhesion inks, it prints perfectly on both porous (cardboard, paper) and non-porous (plastic, metal, glass) surfaces.
Technical Specifications
| Parameter | Value |
| Printing Technology | Thermal Inkjet (TIJ 2.5) |
| Maximum Line Speed | 60 meters/minute |
| Max. Print Resolution | Up to 600 DPI |
| Print Height | 2 - 12.7 mm (Stitchable for greater height) |
| Print Content | Text, Date/Time, Batch Numbers, Logos, Barcodes, QR Codes |
| Trigger Mode | External Photoelectric Sensor (Included) |
| User Interface | HD Color Touchscreen, WYSIWYG |
| Connectivity | USB, RS232, Ethernet (Optional) |
Typical Online Applications
1
Food & Beverage Lines
Printing expiry dates and lot codes directly onto plastic containers, glass bottles, metal cans, and cardboard boxes on a moving conveyor.
2
Pharmaceutical & Healthcare
Marking cartons, labels, and foil with high-resolution regulatory codes and serialization data required for product traceability.
3
Building & Construction
Printing specifications, logos, and manufacturing data onto extruded pipes, metal profiles, timber, and other building materials.
4
Electronics & Components
Accurately marking small part numbers, serial codes, and logos directly onto electronic components and plastic casings.
How It Works On a Production Line
Automated Printing Process
The online inkjet coder is mounted alongside or above your production line's conveyor belt. As a product travels down the line, it passes a photoelectric sensor. The sensor sends an immediate trigger signal to the printer's controller. The controller, based on your pre-set parameters, instructs the print head to eject ink droplets at the precise moment the product is directly in front of it. This entire sensor-trigger-print cycle is completed in milliseconds, ensuring perfect placement even on fast-moving items without ever touching the product surface.
Our Commitment to Uptime and Simplicity
This coder is engineered for maximum uptime in automated environments. By using Thermal Inkjet (TIJ) technology, we eliminate the complex pumps, filters, and solvent systems that cause traditional printers to fail. The all-in-one print head and ink cartridge design means there are no messy refills and virtually no maintenance. When the ink runs out, your operator can swap the cartridge in less than 30 seconds and resume production, ensuring minimal line stoppage.
Frequently Asked Questions (FAQ)
Q1: What is the main difference between this "Online Coder" and a "Batch Coder"?
A: An "Online Coder" like this one is designed to be permanently integrated into a moving production line and print on products automatically as they pass by. A "Batch Coder" is typically an offline or semi-automatic machine used to print on a group (a batch) of stationary products all at once, often requiring manual loading.
Q2: How difficult is it to install on an existing conveyor belt?
A: Installation is very straightforward. The printer comes with a robust mounting bracket that can be easily attached to most conveyor frames. You simply position the print head at the desired height, place the photoelectric sensor upstream, and connect the power. Our detailed manuals guide you through the process.
Q3: Can this printer handle variations in conveyor speed?
A: Yes, it can be configured with an optional synchronizer/encoder. This device measures the exact speed of your conveyor in real-time and automatically adjusts the printing speed to match, ensuring that the print size and quality remain perfectly consistent even if the line speeds up or slows down.
