High-Speed Semi-Automatic Bagging Station for Grains & Granulars - Model DCS-5S-3A
DCS-5S-3A Semi-Automatic Bagging Station
A compact powerhouse designed for businesses that require exceptional packaging speed (up to 1000 bags/hour) and precision for small-to-medium-sized bags (0.5-5 kg).
Ideal for a wide range of granular materials like rice, beans, and seeds, this machine integrates premium international components for industrial-grade reliability.
Model: DCS-5S-3A
Peak Throughput: 700 - 1000 bags/hour
Weighing Range: 0.5 - 5 kg
Product Highlights
Extreme Packaging Speed
Engineered with dual weighing hoppers to achieve an incredible throughput of up to 1000 bags per hour, dramatically boosting productivity.
Precision Three-Stage Feeding
A sophisticated feeding system ensures the material feed is both rapid and highly accurate, meeting the stringent X(0.5) accuracy grade.
World-Class Component Reliability
Built with globally recognized components, including a Celtron (USA) load cell and Schneider (France) controls for long-term stability.
Versatile Bag Closing Options
Can be integrated with either a sewing machine (single/double thread) or a heat sealer to handle various bag materials.
Technical Specifications
| Model | DCS-5S-3A |
| Weighing Range | 0.5 - 5 kg |
| Speed | 700 - 1000 bags/hour |
| Accuracy Grade | X(0.5) |
| Power Supply | 4N-AC 380V 50Hz 0.8KW (Customizable) |
| Air Supply | 0.4 - 0.6 MPa, ~1 m³/h |
Main Configuration
| Item | Brand |
|---|---|
| Weighing Controller | General Measure |
| Switching Power Supply | Meanwell (Taiwan) |
| Button / Knob | Schneider (France) |
| Load Cell | Celtron (USA) |
| Pneumatic Elements (Cylinder, Solenoid Valve) | Airtac (Taiwan) |
Application Scenarios
1
Grain & Legume Packaging
High-speed bagging of rice, wheat, beans, lentils, seeds, and quinoa for retail distribution.
2
Specialty & Health Foods
Ideal for packaging granola, artisanal pasta, coffee beans, nuts, and health food mixes.
3
Pet Food Industry
Efficiently packages small bags of dry pet food, bird seed, and fish food pellets with speed and accuracy.
4
Industrial & Chemical Materials
Suitable for bagging salt, sugar, plastic pellets, and certain non-corrosive granular materials.
Detailed Information
Our Manufacturing & Quality Commitment
Certified Component Sourcing: We source critical components directly from global leaders like Schneider and Celtron, ensuring authenticity and reliability.
Expert Calibration: Our technicians meticulously calibrate each weighing system to ensure it performs at peak efficiency and accuracy from day one.
48-Hour Performance Stress Test: Every machine is put through a continuous 48-hour run test to confirm its stability and endurance at the high speeds it was designed for.
Final Engineering Audit: Before shipment, a senior engineer conducts a final quality audit, signing off on all mechanical, electrical, and safety functions.
Frequently Asked Questions (FAQ)
1. What does "semi-automatic" mean for this machine?
The operator's main task is to place an empty bag on the filling spout. The machine then automatically clamps the bag, fills it to the precise weight, and releases it onto the conveyor for sealing.
2. Can one operator really achieve 1000 bags/hour?
The machine's speed is adjustable. While it is capable of 1000 bags/hour, it can be set to a comfortable pace for a single operator (e.g., 700-800 bags/hour). Achieving maximum speed may require a highly efficient workflow or operator shifts.
3. Can the machine handle different bag sizes and materials?
Yes. The bag clamping mechanism and the height of the closing station (sewing or sealing) are adjustable. It is designed for pre-made, open-mouth bags made of woven PP, paper, or plastic.
4. How is high speed achieved without losing accuracy?
The machine uses dual weighing hoppers and a three-stage feeding system. While one hopper dispenses, the other is already weighing the next batch. The three-stage feed uses a fast bulk fill and then a slow, precise trickle fill to hit the target weight exactly.
