JLGW Series High-Capacity Bucket Elevator for Vertical Conveying
JLGW Series Bucket Elevator for Gentle & Efficient Material Handling
Engineered for reliability and performance, the JLGW Series Bucket Elevator is the premier solution for vertical grain conveying in agriculture, food processing, and feed production. It is designed to handle a wide range of bulk granular materials efficiently and with minimal spillage.
With its enclosed structure, low-speed digging system, and advanced maintenance features, this bucket conveyor ensures maximum product integrity, operational stability, and a clean, safe working environment.
Series: JLGW
Capacity: Up to 30 Tons/Hour
Core Technology: Gentle Low-Speed Lifting
Key Advantages
Gentle Material Handling
The low-speed digging system and specially engineered diversion trench minimize mechanical impact, significantly reducing the breakage rate of delicate grains and materials.
Smart Maintenance Features
Equipped with an automatic belt tensioning system for reliable, continuous performance and user-friendly access doors for easy cleaning of the base, reducing downtime.
Robust & Stable Construction
Built with a heavy-duty frame, wear-resistant components, and a fully enclosed casing, this bucket conveyor ensures operational stability and a dust-free environment, even under high capacity.
Modular & Adaptable Design
The bucket elevator's modular structure allows for flexible integration into various vertical grain conveying layouts, supporting a wide range of plant configurations and processing needs.
Technical Specifications
| Parameter | JLGW4 | JLGW6 | JLGW10 | JLGW15 | JLGW20 | JLGW30 |
| Capacity (t/h) | 4 | 5-6 | 8-10 | 12-15 | 18-23 | 25-30 |
| Power (KW) | 0.75 | 1.1 | 1.5 | 2.2 | 3 | 4 |
| Width of Bucket (mm) | 120 | 160 | 190 | 220 | 270 | 310 |
| Standard Weight (kg) | 250 | 300 | 400 | 550 | 600 | 850 |
Application Scenarios
1
Grain Processing & Milling
Ideal for vertical grain conveying, gently lifting rice, wheat, corn, soybeans, and other granular materials from receiving pits to silos or processing machinery.
2
Feed Manufacturing Plants
Reliably transport raw ingredients and finished feed pellets vertically with minimal breakage, ensuring product quality throughout the production cycle.
3
Food Production Facilities
A hygienic solution for lifting bulk food products like seeds, nuts, pulses, and snack foods in a clean, contained, and efficient manner.
4
Chemical & Industrial Use
Effectively convey a variety of non-corrosive granular industrial materials such as plastic pellets, fertilizers, or certain minerals.
In-Depth Details
Structural Design & Key Components
The JLGW Series bucket elevator features a robust and modular design, optimized for efficient and reliable vertical grain conveying. It is composed of several key sections:
Head Section: Equipped with a precision-engineered discharge outlet, an anti-reverse device to prevent rollback, and a high-quality drive motor for stable operation.
Casing: The fully enclosed housing prevents dust leakage and external contamination. It is available in carbon steel or stainless steel to suit various industrial environments.
Bucket Conveyor Assembly: High-strength buckets—made from wear-resistant polymer or metal—are securely attached to the durable conveyor belt, ensuring consistent lifting with minimal breakage.
Foot Section: Integrated with an easy-access cleaning door and an automatic belt tensioning mechanism for convenient maintenance, efficient residue removal, and optimal belt tracking.
Our Commitment to Quality and Sustainability
We engineer our equipment for maximum longevity and performance in demanding industrial settings. This bucket elevator is built with a heavy-duty frame and wear-resistant components to ensure operational stability. Our commitment to sustainability is evident in the energy-efficient motors and the fully enclosed design, which improves workplace air quality by minimizing dust emissions. Every unit is manufactured to strict quality standards and inspected thoroughly before shipment.
Dedicated Customer & Technical Support
Application Consultation: Our technical experts will partner with you to analyze your plant layout, material characteristics, and throughput requirements to recommend the ideal bucket elevator model and configuration.
Installation and Operational Support: We provide comprehensive documentation, including detailed assembly drawings and maintenance manuals, along with remote technical assistance to ensure a smooth installation and startup.
Spare Parts Service: We maintain a full inventory of all critical components, including buckets, belts, bearings, and motors, ensuring fast delivery to minimize any potential operational downtime.
Frequently Asked Questions (FAQ)
Q1: What makes the "low-speed digging system" better for my product?
A: A low-speed system gently scoops the material from the inlet boot rather than aggressively impacting it. This significantly reduces the force applied to each particle, which is crucial for minimizing breakage and preserving the quality of fragile materials like seeds, nuts, or some types of grains.
Q2: Is the lifting height of the elevator customizable?
A: Yes. The bucket elevator is modular in design. We can configure the height of the casing sections to match the specific vertical lift requirements of your facility, ensuring it integrates perfectly with your existing machinery.
Q3: How does the automatic belt tensioning system work and why is it important?
A: The system uses a gravity or spring-based take-up mechanism in the foot section to maintain constant, optimal tension on the conveyor belt. This is important because it prevents belt slippage, reduces wear on the belt and drive components, and eliminates the need for frequent manual adjustments, saving maintenance time and improving reliability.
